When you look at the aerospace world today, you see big names, complex machines, and high-tech parts that must work perfectly every single time. But behind all of that, there are companies like Radius Aerospace that keep everything running. Radius Aerospace may be a fairly new name, but it carries a long history, deep skills, and a strong role in the aviation and defense world. The company is known for its forming, fabrications, and advanced metal work that supports aircraft, helicopters, jets, and even industrial gas turbines.
What makes Radius Aerospace stand out is simple: it knows how to work with tough metals, create complex shapes, and deliver top-quality parts that meet the strict needs of aerospace customers. From titanium forming to precision welding, the team brings decades of experience and trusted relationships with many blue-chip aerospace OEMs and Tier 1 suppliers. Even though the company officially formed in 2019, its roots go back many years through its former identity as Triumph Fabrications.
A New Beginning With a Long History
The story of Radius Aerospace began when Arlington Capital Partners acquired the forming and fabricating facilities of Triumph Group. After this move, the business started operating as an independent company, but with the same skilled leadership and strong foundation it had built over decades. Today, the company’s executive team includes CEO Tony Johnson, COO Bill Boyd, and CFO Tim Lohrenz. Many of these leaders worked within the Triumph organization and understand the needs of aerospace customers extremely well.
Because of this history, Radius Aerospace did not start from zero. It inherited skilled workers, long-term customer relationships, and deep technical knowledge in aerospace manufacturing. It also maintained a strong presence in Hot Springs, Arkansas, a site known since the 1960s for producing high-quality aerospace components. This mix of new energy and old experience helped the company grow quickly and stay strong during fast changes in the aerospace industry.
Where Radius Aerospace Works and Why It Matters
Radius Aerospace operates across several U.S. cities, including Hot Springs, Shelbyville, Fort Worth, Phoenix, and San Diego. It also has key facilities in the United Kingdom, including one in Sheffield. These locations help the company stay close to major aerospace hubs and allow it to serve a wide range of markets, from commercial aircraft to military jets and even hypersonic systems.
Each plant plays a different role. For example, the Hot Springs facility has become one of the most important sites in the entire company. It handles advanced titanium work, superplastic forming, and hot forming — all processes that help create strong, lightweight parts that aircraft depend on. The facility employs more than 300 workers and recently expanded with a new $24 million upgrade. This upgrade added a 22,000-square-foot building designed to meet the rising demand for titanium components in both commercial and military aerospace markets.
But Radius Aerospace is not just about size. It is about depth. Every facility brings something special — from metal bonding in one location to hydroforming or high-precision 5-axis CNC machining in another. Together, these sites form a vertically integrated network that allows the company to deliver complex assemblies, fast turnaround times, and consistent quality.
Serving Many Markets With One Focus: High-Quality Craftsmanship
Many companies say they serve the aerospace industry, but Radius Aerospace does it at a deeper level. It supports commercial aviation, military aircraft, business jets, helicopters, and industrial gas turbines. You can find its components everywhere — in wing leading edges, aircraft skins, exhaust systems, fire shields, engine parts, and much more.
To build these products, Radius Aerospace uses advanced methods like superplastic forming, specialty alloy welding, hydroforming, chemical milling, waterjet cutting, and robotic grinding. These may sound complex, but the idea behind them is simple: make every part light, strong, and safe. In aerospace, even the smallest piece matters. A single skin panel, seal, ring, or vane must be made with careful precision. Radius Aerospace understands this responsibility and continues to improve its processes to match the highest quality standards.
The company also supports industrial gas turbine systems used in power generation. Many of the skills required for aircraft — such as heat resistance, metal shaping, and extreme durability — also apply to turbine engines. This helps Radius Aerospace stay diverse and useful to many customers.
A Company Growing With Purpose
One reason Radius Aerospace continues to grow is its commitment to both people and technology. When the Hot Springs plant expanded, it added 65 new jobs and introduced new manufacturing equipment. Leaders from the Arkansas Economic Development Commission and the local community supported the project, showing how important the company has become to the region.
Radius Aerospace also grew internationally by acquiring manufacturing sites from Doncasters Group, adding more than one million square feet of production space. Although the company later had to shut down its Shrewsbury plant due to market changes, its main UK facility in Sheffield continues to support customers across Europe.
This steady growth shows one thing: Radius Aerospace is building for the long term. It invests in training, technology, and automated systems like robotic grinding cells, advanced EDM machining, and high-speed laser cutting. These tools help the company stay modern and competitive in a fast-changing aerospace world.
A Closer Look at Advanced Capabilities
If you walked inside a Radius Aerospace plant today, you would see machines and tools designed to shape, cut, form, bond, and weld some of the toughest metals in the world. You would also see skilled workers operating advanced systems that allow the company to meet the strict demands of modern aviation.
For example, the team uses superplastic forming (SPF) to create large and complex titanium parts. This process allows the metal to stretch like soft clay but remain extremely strong once finished. This method is used for things like engine components, hot-section parts, and detailed shapes found in military jets. The equipment used for this includes large SPF presses and ovens that can handle high heat and pressure.
Radius Aerospace also uses hydroforming and stretch forming to shape long and wide pieces of metal, such as wing leading edges and aircraft skins. These parts have to match curved shapes with exact precision. Even the smallest mistake can affect the safety of an aircraft, so the company uses advanced measurement tools and robotics to make sure every piece matches the design perfectly.
The company also invests heavily in CNC machining, laser cutting, waterjet cutting, and robotic grinding cells. These automated systems help speed up production and ensure every part is consistent. When making engine blades, combustion liners, rings, or seals, even a tiny error can cause major problems. Automation helps avoid those errors by providing stable and repeatable results.
A Wide Range of Products That Support the Entire Industry
Radius Aerospace creates many different parts, but all of them share one thing — they must be lightweight, strong, and made with exact precision. The product list is long, but here are some examples of what the company is known for:
- aircraft skins
- wing and tail leading edges
- exhaust systems
- engine nozzles, plugs, and duct assemblies
- combustion liners and hot-section components
- fire shields and specialty panels
- metal-to-metal and metal-to-composite bonded parts
- blade vanes and turbine components
These parts support commercial airlines, military aircraft, business jets, helicopters, and even hypersonic systems. If you imagine a jet flying at high speed, every piece inside it must be tough enough to handle heat, pressure, and vibration. That is why companies around the world depend on Radius Aerospace to deliver parts that meet the highest standards.
The company also works in the industrial gas turbine (IGT) market. These turbines are used in power plants and large industrial systems. They operate at very high temperatures, so they need components made from strong alloys like titanium and Inconel. Radius Aerospace uses its aerospace-grade bonding, machining, and forming skills to make turbine parts that can handle these extreme conditions.
Staying Strong After Industry Challenges
Like many companies in the aerospace industry, Radius Aerospace faced major changes after the global pandemic. Demand for aircraft parts dropped, energy costs increased, and some customers reduced their orders. These challenges led to tough decisions, including the closure of the Shrewsbury plant in the United Kingdom.
But even during these changes, the company stayed focused on long-term strength. It continued to support customers from its main UK site in Sheffield, and it continued growing in the United States. The Hot Springs facility, for example, remained one of the largest titanium forming centers in the region. With more than 385 employees and growing demand from both military and commercial programs, the site stayed busy and productive.
This ability to keep moving forward shows why Radius Aerospace remains a trusted partner in the aerospace world. Even when times get hard, the company keeps investing in technology, training, and strong relationships with major OEMs and Tier 1 suppliers.
Strong Community Connections and Lasting Impact
Many companies talk about community support, but Radius Aerospace shows it in real actions. When the company expanded in Hot Springs, the city and state leaders openly celebrated the growth. The project created new jobs and brought new technology to the area. Local officials like Governor Asa Hutchinson and city manager Bill Burrough praised the company’s investment and commitment to local workers.
Radius Aerospace also engages with its employees and communities in meaningful ways. On Veterans Day, for example, the company uses its platform to recognize and thank military service members within the workforce and across its partnerships. This type of communication shows that the company values more than just production numbers — it values people.
The company’s long history in Arkansas also adds to its identity. Even though Radius Aerospace became an official company in 2019, the Hot Springs site has been part of the aerospace manufacturing world for more than 50 years. This history builds trust with workers, families, and customers.
Looking Ahead to the Future
Radius Aerospace is not slowing down anytime soon. With its strong foundation, advanced forming technology, deep experience in titanium and specialty alloys, and powerful relationships with aerospace leaders, the company is set up for a bright future. It continues to modernize its facilities, refine its production processes, and expand its capabilities.
The company’s participation in the Farnborough International Airshow 2026 is another sign of its forward momentum. Events like this bring together the entire aerospace world — from aircraft makers to defense agencies — and show that Radius Aerospace is ready to compete at the highest level.
As aircraft designs continue to evolve, and as new markets like hypersonic systems and advanced propulsion grow, the need for strong, precise metal parts will only increase. With its advanced forming, machining, welding, and bonding capabilities, Radius Aerospace is well-prepared to support the next generation of aviation and aerospace innovation.
Final Thoughts
Radius Aerospace shows how a company can mix history, skill, technology, and people-centered values to stay strong in a changing world. It has become a trusted name in aerospace manufacturing because it focuses on what matters most — high-quality craftsmanship, advanced capabilities, and a commitment to long-term growth. Whether shaping titanium for a military aircraft or building exhaust systems for a commercial jet, the company continues to prove why it plays such an important role in the aerospace industry.
Every part it makes has a story. And every story shows the same message — precision, strength, and dedication to the future of flight.
